A solid predictive maintenance program can make the difference between meeting or missing production deadlines. Many companies rely on ATII thermal imaging inspector to conduct inspections and troubleshoot mechanical equipment and electrical systems. ATII operators inspect energized equipment safely even at peak operation. Along with troubleshooting, the ATII expert can help you optimize the production process and monitor quality control.

Early Detection of Faults: Thermal imaging by ATII (https://www.atii.com.au/)allows to identify potential issues in electrical equipment before they escalate into major problems. By observing temperature variations and hotspots, we can detect loose connections, unstable loads, overloading, and insulation degradation. Reduced Downtime: Unlike invasive inspections, thermal imaging is non-contact and non-intrusive. It enables us to assess equipment while it’s operational, minimizing downtime and ensuring productivity and workplace safety. Cost Savings: By identifying areas in need of repair, thermal imaging helps prevent excessive maintenance costs. It allows us to address problems proactively, avoiding unexpected breakdowns and costly repairs. Enhanced Safety: Faulty electrical equipment can lead to fires and other hazards. Regular thermal imaging scans help mitigate risks by pinpointing potential issues and ensuring the safety of building inhabitants Efficient Maintenance Planning: Knowing the condition of your electrical system through thermal imaging allows for better planning of maintenance schedules. It helps prioritize repairs and replacements, optimizing asset management. In summary, ATII (https://www.atii.com.au/)thermal imaging services is critical for recognizing stressed elements in your electrical system before they cause disruptions or safety hazards. It’s a proactive approach that saves time, money, and ensures reliable operations.

Thermal imaging is a specialized technique that requires the use of an infrared camera to visualize and quantify changes in the surface temperature of electrical equipment. It is a non-invasive diagnostic technique that is best performed by a professional who has the necessary training and experience to interpret the results accurately. While it is possible to purchase or rent an infrared camera and attempt to perform thermal imaging yourself, it is not recommended. A professional will have the expertise to identify potential faults and hot spots that may be invisible to the naked eye. If you are looking for thermal imaging services near you, you can search for Australian Thermal Imaging Inspector (https://www.atii.com.au/)online.

Thermal imaging is a non-invasive diagnostic technique that allows us to visualize and quantify changes in the surface temperature of electrical equipment. It is a process of using an infrared camera to provide visual imagery of surface temperature variances on your switchboard. The imagery is mapped and color-coded to identify hot and cold areas of the switchboard. Hot areas are indicators of a potential fault due to excessive friction or resistance. This technique is used by ATII,(https://www.atii.com.au/) and it is important to your business because it identifies equipment flaws and pinpoints any hot spots often invisible to the naked eye. When parts of your electrical systems begin to have problems, they give off heat usually a sign of electrical resistance or excessive friction. Abnormal temperatures can be easily identified and published. Using thermal imaging as a vehicle to facilitate early detection of equipment failure will directly benefit you as follows: cost savings, non-destructive testing, minimizes workplace hazards, early detection of any potential faults.

Thermal imaging of switchboards is used to detect potential electrical faults before they become a hazard. This is done by identifying any hotspots that are present in the switchboard. Hotspots are areas of the switchboard that are producing more heat than the surrounding areas. These hotspots can be a sign of an underlying problem such as a faulty connection, overloaded circuit, or defective component. Thermal imaging can help detect these problems before they become a safety hazard or lead to costly repairs.

Thermography is a non-destructive testing method that uses infrared cameras to detect and measure the thermal energy emitted from an object. This energy is then used to create an image of the object, which can be used to identify potential problem areas. Thermography can be used to detect problems in electrical systems, such as loose connections, overloaded circuits, and faulty components. It can also be used to detect problems in mechanical systems, such as worn bearings, misaligned parts, and air leaks. Thermography can also be used to detect problems in buildings, such as moisture intrusion, air infiltration, and insulation deficiencies.

ATII inspectors thoroughly scan electrical cabinets, breaker panels, fuses, bolted connections, and switchgear using best thermal imaging equipment. Sharp images help to clearly communicate identified issues so that the inspector can provide a range of services to resolve them. Clear images taken by ATII inspectors scan large areas quickly, pinpoint any errors to avoid dangerous situations by verifying the adequacy of equipment installation and ensuring code compliance. It’s not risky if you know it’s safe.

Electric power utilities are facing an ever aging infrastructure, increasing risk of blackouts, brownouts and fires. Utilities are also facing costly unplanned maintenance outages and rising costs of penalties. Failure Cause and Effect The risk of blackouts and brownouts are increasing on the power distribution grid due to aging infrastructure, and a lack of automation systems that monitor the condition of critical equipment at substations, powerlines and other points of connections. For example, transformer fluid leaks or internal insulation breakdown cause overheating that leads to failures, while the regional distribution powerlines can spark the devastating bushfires. Whatever the cause is, a failure of insignificantly priced component may cascade into series of catastrophic system failures. The result can be a massive failure of banking facilities, security systems, manufacturing plants, food refrigeration, communication networks, and traffic control systems. Of course, an electric utility involved can lose huge amounts of revenue and incur enormous costs in getting their systems up and running again. High voltage electrical installations tend to heat up before they fail. By monitoring HV-equipment continuously with thermal imaging cameras costly breakdowns can be avoided. Thermal Imaging Inspections Protect the Community, Reputation of Power Utility and Money. Thermal imaging technology will improve the reliability and security of your electric power systems. ATII inspectors employ advanced sensing and measurement technology, methods, and digital reporting system. They are able to anticipate, detect, and respond rapidly to problems, thereby reducing maintenance costs, the chance of failure, bushfires, blackouts, community safety and lost productivity. Just one example: one large utility discovered a hot bushing rod in a substation transformer and repaired it at a cost of only $11,000. A similar problem that occurred before the firm instituted its thermal imaging program resulted in a catastrophic failure that cost more than $1,350,000.

When current flows through an energized electrical system, it meets resistance from the individual connections and components within the system. As these components and connections deteriorate over time, their resistance increases, causing localised increases in heat. Whether it’s due to an old connection or a poorly made component, these concentrations of heat can cause equipment failure and energy waste if left unchecked. Thermography can detect these temperature increases ahead of time, allowing you to address the issue before it becomes a serious problem. There are several risks associated with electrical equipment failure, some more serious than others. Equipment failure can be quite costly when you factor in repairs and work stoppages. But there are physical risks involved too. Furthermore, component and connection failures can expose employees to live electrical circuits, putting them at risk of serious injury or death from electrocution. Predictive maintenance services such as thermographic testing can help to avoid these dangers long before they occur. Contact ATII for comprehensive thermographic testing.

You may think it is a strange phenomenon to see the wires heating-up inside the switchboard, but surely it should be known from those school days that the electric current heats up the circuits due to resistance in all conductors. It is not a problem when the temperature rises above the ambient by about 20 deg.C. However, any further excursions from that point-on is a clear indication of both overload and overheating. This in turn increases your risk of electrical fire, if left undiscovered. Moreover, your energy bill contains that extra heat produced in circuits for which you are paying for with no benefit in return. ATII inspectors will give you a piece of mind by: · Inspecting the health of your switch board and wiring for any potential faults and/or risk of fire, · They can also inspect your house for integrity of the thermal insulation, · Determine the areas of heat/cool losses, · Provide recommendations on making your house more energy efficient, · Install energy monitors throughout, so that you can be in control of your real-time energy usage, · Provide recommendations on heating and cooling needs for your house, · Provide a comprehensive thermal imaging report, which could be used for your insurance claims, · Reveal areas of poor thermal insulation within the walls and roof of your house, · Detect moisture leaks

By detecting thermal anomalies invisible to the naked eye, ATII field inspectors will pinpoint the areas of potential trouble. Hence the appropriate corrective actions can be planned and implemented well before the costly or sometimes even catastrophic failures can occur. ATII consultants are appropriately qualified to conduct electrical thermal inspections. They will prepare comprehensive condition monitoring reports on electrical switchgear and will help customers to mitigate any corrective actions if required. Thermographic inspections are not intrusive and conducted during the normal plant operating hours. No power outages are required. Good results are achieved when the electrical equipment is under at least 40% of the rated load to reveal any existing problem spots. However, maximum load conditions are ideal to simulate where possible.

Thermography measures surface temperatures by using infrared video and still cameras. These tools see light that is in the heat spectrum. Images on the video or film record the temperature variations of the equipment, ranging from white for warm regions to black for cooler areas. The resulting images help the auditor determine whether intervention is needed. They also serve as a quality control tool, to ensure that insulation has been installed and operated correctly. Thermography uses specially designed infrared video or still cameras to make images (called thermograms) that show surface heat variations. This technology has a number of applications. Thermograms of electrical systems can detect abnormally hot electrical connections or components. Thermograms of mechanical systems can detect the heat created by excessive friction. Energy assessors use thermography as a tool to help detect heat losses and air leakage in building envelopes. Infrared scanning allows energy assessors to check the effectiveness of insulation in a building's construction. The resulting thermograms help assessors determine whether a building needs insulation and where in the building it should go. Because wet insulation conducts heat faster than dry insulation, thermographic scans of roofs can often detect roof leaks. Australian Thermal Imaging Inspectors ATII are specialised in the following specific aspects of thermography: detection and interpretation of infrared radiation emitted by power equipment; assessment of material’s thermal conductivity; efficiency of thermal-insulation materials and systems; monitoring thermodynamic performance and characteristics of electric motors, control panels, bus ducts, air handlers, rooftop cooling systems, cooling fans; integrity of liquid holding tanks; motor control centres, switches, switchboards; quality of electric cable terminations; existence of moisture; heat dissipated by cables, heating/cooling ducts and other electromechanical components.

Thermal imaging is commonly used for electrical, mechanical and building inspections. As electrical connections become loose, the resistance to current at the untied joins can lead to increase in temperature beyond the design tolerances causing equipment to fail. This often results in plant outages, personnel injuries, electrical fires, massive insurance claims and capital losses. In addition, the efficiency of electrical system is significantly diminished due to parasitic heat generation leading to increase in overall power demand per unit of product and significant revenue losses. Switchboard thermographic inspection by ATII makes it possible to reveal the problem areas within the switchboards and helps to make quick assessments on the correction actions. Such periodic Inspection identifies energy losses, reveals electrical faults before it is too late. ATII inspections help to avert significant damages to equipment personnel and the budgets. In many industries, mechanical systems serve as key elements of production lines. Our periodic thermal inspections can reveal the areas of overheating and prevent the expensive mechanical parts from slipping unnoticed by the plant maintenance personnel.

Thermal Imaging Scan or thermographic scanning by ATII is one of the most valuable diagnostic tools for electrical and mechanical applications, where anomalies often invisible to the naked eye. Thermography allows corrective actions to be taken before costly system failures would have a chance to develop. Call ATII and get a free Inspection Quote.

ATII offers state of the art technology in thermal imaging inspections for a wide range of domestic and industrial clients. ATII is located in Melbourne and servicing clients throughout Victoria. Our high-resolution thermal imaging cameras are capable of locating and identifying problems not visible to naked eye. All images are analysed using a powerful software to produce comprehensive and easy to understand reports.